As clear aligner therapy shifts toward in-office production, orthodontists face a fundamental workflow transition. Clinicians are no longer simply outsourcing manufacturing; they are selecting the specific thermoplastic materials that drive tooth movement. Yet, in a marketplace filled with competing marketing claims, separating true biomechanical performance from noise has become a critical challenge for the modern practice.
A new white paper demystifies the polymer chemistry behind modern clear appliances, offering a practical guide to building a comprehensive material strategy. Featuring clinical insights from orthodontists Rooz Khosravi, DMD, PhD, MSD, and Melissa Shotell, DMD, MS, alongside polymer experts from Silicon Valley-based Bay Materials, the paper explains why generic chemical names like “polyurethane” or “PETG” are broad families rather than performance guarantees.
Readers will discover the forces dictating clinical success, including force retention and tear resistance. The paper highlights how to strategically leverage the entire Zendura portfolio—from high-durability Zendura A for retention, to advanced multi-layer FLX and VIVA systems for active tooth movement and finishing. It also explores how premium plastics directly improve practice economics by reducing costly refinements and emergency appointments.
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